In this collaboration with Patagonia, I transformed worn-out, "unwearable" jackets into high-performance, multipurpose garments specifically engineered for hikers. My process focused on surgical deconstruction—meticulously harvesting functional components like original zippers and reinforced panels to bypass the traditional waste stream. By navigating the technical constraints of pre-existing seam lines, I nested new patterns into the irregular silhouettes of the salvaged shells to ensure maximum material yield. The result is a "New Heritage" piece that balances rugged durability with multi-functional utility, proving that circular design can meet the rigorous demands of the trail while honoring Patagonia’s commitment to garment longevity.
Versatility Reimagined
This collaboration with Patagonia was a masterclass in circularity, and it was a distinct privilege to work under the guidance of Kourtney Morgan, Patagonia’s Senior Designer. My primary objective was to transform worn-out, "unwearable" jackets into high-performance, multipurpose garments specifically engineered for the modern hiker. The process presented a significant technical challenge: rather than working with a blank canvas, I had to perform a "surgical deconstruction" of pre-existing items, navigating fixed seam lines and damaged zones to harvest viable materials. Strategically nesting new patterns into these irregular silhouettes required a complex optimization of every square inch to ensure maximum yield and zero waste. By integrating salvaged technical components with new utility-focused features, I developed a "New Heritage" piece that honors Patagonia’s rigorous durability standards while proving that upcycling is a premium, industrial-grade solution for the future of the trail.
Selected Sketches
1st and 2nd Fitting
The "3-in-1" Philosophy: I designed a high-performance modular garment that transitions between a structured jacket, utility poncho, architectural skirt, and a storage-integrated jacket.
Final Look